Optical Sorting Systems Waste Tire Recycling Production Machine Line Customization

1. Tire Shredding System: The production line includes a tire shredder or a similar machine designed to shred waste tires into smaller pieces. This system can handle a large volume of tires and ensure efficient processing.

2. Steel Wire Separation: Many waste tires contain steel wires in the form of tire beads or reinforcements. A steel wire separation system is integrated into the production line to remove the steel wires from the shredded tire pieces. This process helps in obtaining clean rubber material.   

3. Tire Crushing and Grinding: The shredded tires go through a crushing and grinding process to further reduce the size of the rubber particles. This step enhances the efficiency of subsequent processing and ensures a finer rubber powder output.

4. Magnetic Separation: A magnetic separation system is often employed to remove any remaining steel wires or other ferrous materials that may have been missed during the initial separation. This ensures the purity of the rubber powder and minimizes contamination.

5. Fiber Separation: Some waste tires contain textile fibers, such as nylon or polyester, which need to be separated from the rubber material. A fiber separation system is utilized to remove these fibers and produce a cleaner rubber powder.

6. Fine Grinding and Powder Classification: To achieve a desired particle size distribution, the rubber material undergoes a fine grinding process. The production line may include a pulverizer or micronizer to further grind the rubber particles into a fine powder. The powder is then classified into different size fractions through a screening or air classification system.

7. Automatic Control System: A full-auto waste tire recycling production machine line often incorporates an automatic control system to monitor and regulate the various processes. This system ensures efficient operation, optimal performance, and the ability to adjust parameters as needed.

8. Material Handling and Sorting: Waste tire recycling involves various stages of material handling and sorting. Automation systems can be configured to handle these tasks efficiently. For example, conveyor systems with sensors and actuators can transport tires to different processing units, while optical sorting systems can automatically identify and separate tires based on their characteristics.                                                                                                  

Frank Zhang

Business Manager

sales-8@sfcjx.com