Single Hook Tire Debeader Machine Waste Tire Bead Separator

Tire debeader
 
 
 

The first step in tire recycling procession
Heavy duty body
Hooks and cross pulling die made of 45# steel, tempered and quenched
Equipped with protection frame avoiding the dangers during working
Two series: hydraulic one and mechanic one
Easy to operate and change spare parts (hooks and cross pulling die)

Tire cutter
 
 

Cutting tires into pieces before shredding
Small tire pieces are easier to process in shredder
Knives made of YG-20 steel, long using time
Hydraulic control
One clamping cylinder and one cutting cylinder
Equipped with a roller platform to process big tires

Tire shredder
 
 
 

The high-capacity shredder was specially developed for direct size reduction of tires into cleanly cut tire chips, size 50x50 mm. cutting shafts for the production of larger tire chips are available high torque at low speed cut even the strongest tires into pieces.
All construction characteristics are designed for continuous operation in order to achieve highest throughput rates at lowest costs.
Extremely precise tolerances between the cutting knives produce cleanly cut tire chips at low energy consumption.
The cutting knives made of high quality alloy steel can be re-sharpened and reused which increases the service life and reduces the operating costs.
The complete cutting chamber is lined with hard wear plates.
Large doors allow for easy access into the cutting chamber.

Tire cracker
 
 
 
 
 
 
 

The shear between the two rollers will make tire chips into powders as well loosen rubbers, steels and textiles
Roller body made of cast steel
Surface of roller made of alloy steel, welded when worn out
One flat surface roller and one teethed roller, high throughput of powders
Bottom made of cast iron
Emergency stop when overload
Distance between the two rollers can be adjusted.
Hard gear gearbox
Equipped with screening machine, magnetic separator and fiber separator, 99% purified rubbers will be got.
Finals: 8-30 mesh

Magnetic separator
 
 
 
 
 

Muti-stage belt style magnetic separator can reach more purified rubbers
Separated steels will be in one place, easy to collect
Permanent magnet, no more power consumption

Fiber separator
 
 
 
 

After the grinder, the nylon wires will be grinded into fluff; According to centrifugal force, density difference, the fluff will be separated.
The spin fans inside the cyclone barrel driven by the motor throw the compounds to the wall, at this time, light fluff will be upwards and fall down into the inside barrel; heavy rubbers will fall down directly, so textiles will be separated

Pulverizing unit
 
 
 

The pulverizing unit is made of 3 sets pulverizers with a cyclone silo.
The pulverizer consists of frame, main motor, non-pole reducer, feeding device, adjusting device and a pair of rotating disc and fixed disc.
The fine powders will be achieved by the grinding and shearing of the two pin discs.
The machine is cooled by water and air to ensure the quality of the powders.
Non-pole reducer can adjust speed of the feeding device to meet the material demands.
The cyclone silo will collect the rubber power without dust
Finals: 30-80 mesh